Note: If you would like a copy of any of the circuit diagrams or figures referred to in
this column, simply send a SASE to Ham To Ham Column, c/o Dave Miller NZ9E,
7462 Lawler Avenue, Niles, IL 60714-3108 and indicate the month and circuit or
figure name on your request. No requests will be honored without a self-addressed and
adaquately stamped envelope (SASE).
Ham To Ham #25 - October 1997
73's Ham To Ham column
c/o Dave Miller, NZ9E
7462 Lawler Avenue
Niles, IL 60714-3108
USA
E-mail: dmiller14@juno.com
For better battery behavior
Here's a tip from 73 author J. Frank Brumbaugh W4LJD that parallels his article on Gel Cell
batteries presented in the February 1997 issue of 73 Magazine entitled "The Gel Cell Storage
Battery (A great little power supply)": "Here's a very simple way to keep tabs on your Gel Cell
battery when it's powering a QRP rig, emergency set-up, field day station, etc. It's an inexpensive expanded-scale charge-status-meter that can be left connected across the Gel Cell during the entire time of operation, since it draws only microamps from the battery that it's monitoring. Figure 1 shows the easy-to-reproduce circuit in schematic form. The actual part values will depend upon what your own 'junk box' yields, what might be obtainable at the next hamfest, or which surplus outlet (hopefully a 73 advertiser) you might tap for the least amount of cash outlay on your part.
M1 in the schematic is a surplus microammeter, which may be 50uA, 100uA or 200uA full scale,
whatever you can find. The smaller the full-scale reading of the meter, the less current will be
drawn from the battery you wish to monitor for a given mid-scale reading. D1 can be any garden
variety silicon diode (such as a 1N4001, RS #276-1101). It's main purpose is to prevent any
possible damage if you happen to inadvertently reverse the plus and minus input leads. ZD-1 is a 1N4739, 9.1-volt, 1-watt zener diode (RS #276-562). Any combination of lower voltage zeners in series, that adds up to about 9.1 volts, will also work. Due to the extremely low current drain, the wattage rating of the zener diode is not particularly important. R1 is an inexpensive 'set and forget' trim pot, whose value will be dependent upon the actual sensitivity of the final meter that you might end up with. For a 50uA meter, R1 can be a 100K ohm trim pot (RS #271-284). Just wire everything in series, with the polarities shown as shown in the schematic, and you're all set.
As mentioned before, this is basically an extremely low-drain, expanded-scale voltmeter circuit.
Anything over about 9-1/2 volts will give you a reading, and you can place the meter's needle
wherever you'd like it to be on the meter's scale, by using the trimpot. You can mark the meter's scale with actual voltage figures, or simply with an 'OK range' and a 'STOP range'.
If you intend to treat your 12-volt Gel Cells with the care and respect that they deserve, 11.5 volts is generally the point at which you'll want to stop discharging them, and this simple metering circuit will tell you when to do it."
Moderators note: Nice idea for a handy battery monitoring circuit, Frank. By the way, you can
modify the circuit to accommodate any battery voltage that you'd like to monitor (6V, 9V, etc), just
by altering the choice of zener diode (ZD-1) in Frank's schematic. Choose a zener diode (or combination) whose zener-voltage rating is a volt or two below the stop-discharge-potential of the battery pack that you're using. Everything else should stay pretty much the same.
More power to you
Stephen Reynolds sent in this idea from his own recent experiences: "I've always wanted a
dedicated power feed into my ham shack, but my power service panel wouldn't support the
needed breakers and capacity. It would have been possible to have a new power service
entrance panel professionally installed, of course, but that was beyond what I wanted to allocate
from my already limited 'ham budget'.
A previously unseen opportunity presented itself, however, when our electric stove finally gave
up and we decided to replace it with a gas unit instead. I now had a 240 volt, 40 amp circuit on
my current fuse panel that was available for other usage, namely my ham station! I ran #8
gauge wires to a new sub-panel in my shack, being careful to follow all of the electrical codes
for my area, and I now have plenty of power conveniently available for just about anything
imaginable, of either a 240 volt or 120 volt nature.
If your own fuse service panel is currently filled to capacity, and you have an electric stove,
electric clothes dryer, or electric water heater, you might be able to utilize any of those circuits
for you ham shack simply by replacing that older electric appliance with a new gas fired model
without the extra expense of a whole new entrance panel. Be familiar with, and always follow
your own local electrical codes to the letter, if you decide to implement this idea yourself. And
seek out the help of a licensed electrician if you don't have the experience or inclination to do-it-
yourself. Now where did I see the ad for that super-duper linear amp?"
Moderator's note: As Stephen mentioned, don't involve yourself with your home's 240 volt AC
service unless you're absolutely confident that you know all of the proper procedures for dealing
with that level of electrical power. 240 volt AC is deadly!
Plug potpourri
Here's an easy-to-apply tip from David Hyman KB0ONF: "If the AC power cords in your ham
shack, computer station or test bench seem to be a jumble of unidentifiable cords and plugs,
you're not alone. Here's an idea that you might try to at least put some measure of order back into that maze of plugs.
Place a small square of white vinyl tape on each plug, and mark the tape with an easily-read
identifier, such as the type number of the item of equipment that it powers. Make sure that when
the plug is inserted into its socket that the tape will be in a position that's readable ... since most
plugs are polarized these days and they can only be inserted one way (see Figure 2). Also be sure to use vinyl tape, because it tends to be more compatible with the rubber or plastic surface of the typical AC plug than other varieties. Vinyl tape is generally available at automotive supply stores because it's been shown to hold up against the rigors of an automotive environment better than others, and it will do the same behind your operating table or test bench."
Moderator's note: The white vinyl tape that David suggests can be written on using a sharp-
tipped, indelible marking pen such as the Sanford "Sharpie" (reg. trade mark) No. 37000 Ultra
Fine Point permanent marker. If there isn't enough room on the tape for a full identifier, you can
simply use a single number as shown in the sketch in Figure 2. Make the number large enough
to easily read and "perfect" enough so there's no mistaking what it says. Now make up a list on
a card or sheet of paper that identifies each number with the item of equipment that it represents.
Keep that card somewhere handy so that you'll have it when you need to ferret-out a particular
plug for removal. A good idea from KB0ONF.
Tight fit
William Thim N1QVQ offers this bit of sage advice: "Mobile antennas that screw into their
mounting base, often have a tendency to loosen up over time. If your antenna's manufacturer
hasn't supplied some type of locking washer for use between the antenna radiator and the
mobile mount, then you might consider backtracking and installing your own. The "wavy" washer shown in Figure 3 works nicely, applying pressure between the radiating element and the mount itself at several points around it's perimeter. You should be able to locate these washers, at your local hardware store or home center. One (or even two) will usually pretty well guarantee that your mobile antenna will stay good and tight in its mounting ... if the antenna is snugged-down correctly to start with. In place of the "wavy" style of washer, you might be able to use one of the older split-ring type of lockwashers, though the split-ring types only provide one primary point of pressure per mating surface (top and bottom).
Whichever lockwasher system you choose, make sure that the metal that it's made of is
compatible with the metal used in your particular mobile antenna and mount. Electrolytic action
between dissimilar metals can often defeat any gain made by keeping the mounting tight,
especially in areas of high humidity and/or salt air, such as might be encountered along coastal
areas. Also recheck your SWR after adding any lockwashers to a VHF or UHF antenna to make
sure that it hasn't changed appreciably, trimming the radiator's length slightly if necessary."
Moderators note: I've experienced the antenna loosening that Bill mentions on my own mobile
installation. I have the feeling that it's probably due to a combination of road vibration and wind
against the antenna, along with the continual changes in temperature that our mobile antennas
are subjected to in their external vehicular environment. The result of course is that, over the
course of time, the antenna radiator can make poorer and poorer contact with its screw-on
mounting stud, leading to intermittent and unpredictable signals on both receive and transmit. In
the worst of cases, the transciever's finals could even be damaged by the quickly varying loads
reflected back into the radio. Bill's solution is a good one, along with routinely checking the
tightness of the antenna in its mount as a regular maintenance item. A coat or two of your vehicle's touch-up paint around the mobile mount-lockwasher-antenna joint will also help to protect against weathering and electrolytic action, as well as serving as a visual indication of loosening if the paint shows any significant fracture lines.
Murphy's Corollary: Feeling completely satisfied is generally a strictly temporary aberration.
That's it for this month and the first column of our 3rd. year on the pages of 73 Amateur Radio
Today Magazine. Many thanks to all of those who've made contributions to the column in the past 2 years, and as always, to those who've sparked the ideas featured in this month's edition, including:
J. Frank Brumbaugh W4LJD
P.O. Box 30
c/o Defendini
Salinas, PR 00751
Stephen Reynolds, N0POU
510 S. 130 Street
Omaha, NE 68154
David Hyman KB0ONF
1455 Edgcumbre Road
St. Paul, MN 55116
William Thim, Jr., N1QVQ
50 Miller Road
Broad Brook, CT 06016-9676
Also, be sure to check out the Ham To Ham column's home page on the world wide web at:
http://www.rrsta.com/hth
Note: The ideas and suggestions contributed to this column by its readers have not necessarily
been tested by the column's moderator nor by the staff of 73 Magazine, and thus no guarantee of
operational success is implied. Always use your own best judgment before modifying any
electronic item from the original equipment manufacturer's specifications. No responsibility is
implied by the moderator or 73 Magazine for any equipment damage or malfunction resulting
from information supplied in this column.
Please send any ideas that you would like to see included in this column to 73 Magazine's Ham
To Ham column, c/o Dave Miller, NZ9E, 7462 Lawler Avenue, Niles, IL 60714-3108, USA. We will make
every attempt to respond to all legitimate ideas in a timely manner, but please send any specific
questions, on any particular tip, to the originator of the idea, not to this column's moderator nor
to 73 Magazine.